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Coke Collapse Model and Collapse Profile Variation Law for Bell-Less Top BF

WU Sheng-li , FU Chang-liang , LIU Cheng-song , XU Jian , KOU Ming-yin

钢铁研究学报(英文版)

The mathematical model of minimum safety factor that investigated the collapse trends of coke layer under different charging parameters was established firstly on the basis of the slope stabilization theory in soil mechanics, and then the model of burden profile after coke collapse was improved by adopting the predetermination of quadratic curve and energy correction methods. The research will provide theoretical evidences for describing the coke profile more accurately and technical direction for choosing suitable charging parameters of blast furnace. The results show that: it is helpful to improve the stability of coke layer with increasing chute inclining angle and length of the coke flat; when the main falling point of ore moves toward furnace wall or the coke flat is wider, the curve radian of burden profile after coke collapse becomes smaller; the ore to coke ratio distribution agrees with the gas top temperature measurement well under considering coke collapse comparing with the result of ignoring coke collapse.

关键词: blast furnace , coke layer stability , safety factor , coke collapse , burden profile

Improvements on Calculation Model of Theoretical Combustion Temperature in a Blast Furnace

WU Sheng-li , LIU Cheng-song , FU Chang-liang , XU Jian , KOU Ming-yin

钢铁研究学报(英文版)

On the basis of the existing originally modified calculation models of theoretical combustion temperature (TCT), some factors, such as the combustion ratio of pulverized coal injection (PCI), the decomposition heat of PCI and the heat consumption of SiO2 in ash reduced in high temperature environment, were amended and improved to put forward a more comprehensive model for calculating TCT. The influences of each improvement on TCT were studied and the results were analyzed compared with those of traditional model and originally modified model, which showed that the present model could reflect the thermal state of a hearth more effectively.

关键词: blast furnace , theoretical combustion temperature , improved calculation model

Low Temperature Reduction Degradation Characteristics of Sinter, Pellet and Lump Ore

WU Sheng-li , LIU Xiao-qin , ZHOU Qi , XU Jian , LIU Cheng-song

钢铁研究学报(英文版)

The reduction degradation characteristics of typical sinter, pellet and lump ore were tested with the reducing gas conditions simulating two kinds of iron-making processes. The results show that, in the same condition of gas composition and temperature, the reduction degradation degree (RDI<3.15 mm) of sinter is high, RDI<3.15 mm of lump ore is low and RDI<3.15 mm of pellet is in the middle level. With two kinds of gas composition simulating different iron-making processes, the reduction degradation indices (RDI) of three kinds of iron ores all present the tendency of “inverted V-shape” in the temperature range from 450 to 650 ℃, and the RDI reach the maximum value at 550 ℃. The reduction degradation degrees of iron ores are extended when mixing the gas with hydrogen to increase the reduction potential, and the influence extent is discrepant for different iron ores. Colligating the increase amplitude of grains in small size fraction, the influence of reducing gas on lump ore is the greatest, the influence on sinter is the second, and the sensitivity of pellet on the reducing gas properties change is relatively small. As for the degradation form, lump ore and sinter both present the degradation of cracking, and the distribution of small grains generated from the cracking is in the range from 0.5 to 6.3 mm uniformly. The lump ore presents surface cracking, while sinter presents integral cracking. The pellet presents the degradation of surface stripping, and the proportion of grains smaller than 0.5 mm is the highest, which is up to 90% in the grains smaller than 3.15 mm.

关键词: sinter , pellet , lump ore , low temperature reduction degradation characteristic , gas property

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